Fabhind Private Limited

Main reactor• Inside Reactor Material Moving• Direct heating System• Sealing : Hard and Soft Sealing• Reactor Insulated Cover by Cera wool- Fire Furnace Chamber• All Fire unit Part In Rector botton Frame • Fire Door – 2 nos• Fire Screens : 5 Nos• Gas & Oil Burner – 4 Nos• Air Pressure Blower for Gas & Oil Burner• Pneumatic Valve connected to Digital Panel Board for Automatic Temperature Control- Controlling Method• Instruments Measurement of or Temperature and Pressure Control along with its safety Interlocks in case of increase of temperature and pressure of the reactor• To Ensure positive pressure of reactor all the time• Automatic / Manual (Optional) control system• Reactor Long Duplex Thermocouple & Pressure Sensor• Revolving Light Hooter Alarm• Double Teflon coated Shielded Temp Compensating Cable – 20 meter• By Pass Unit with Flexible 3mtr SS Hose Pipe -Programmed Logic Control - PLC Optional Material ( Extra Charge • UPS (1 KVA) for improper A.C. Power supply and Earthing• Dat 

Semi Continuous Pyrolysis Machine Introduction :According to the semi Continuous pyrolysis technology, the equipment we recommend in this proposal is the FAB Semi Continuous Plant updated equipment of our company. It’s the new developed process, including Semi Continuous feeding system, Semi Continuous rotating pyrolysis system, Semi Continuous slagging system, Semi Continuous cooling system, smell removal system, Semi Continuous tail gas recycling system, Semi Continuous smoke cleaning system as well as PLC automatic control system, etc. The whole pyrolysis process is running under a completely sealed environment and on very high automatic control level, no need manual operation for feeding & slagging. The fully automatic and mechanical process makes sure the working environment is totally safe and clean.The Advantages of the FAB Semi Continuous pyrolysis machine· Our Reactor has 360 Degree outside rotating system which allows it to heat proper way so it has long life,· Spiral Flats

Waste Tyre Pyrolysis Plant 120 TPD (8 Reactor Model Rfc-15)

 Equipment List

 

• Carbon Cooling Reactor
• Carbon Cooling Drum
• Carbon Drag Conveyer
• Carbon Drum In Put Screw
• Carbon Our Out Screw
• Carbon Silo -30 Kl
• Chips Feeding Systems
• Common Scrubber 8 Reactor
• Cooling Blower 7.5 Hp
• Cooling Tower 70 Tr With 3 Hp Motor
• Drag Conveyer
• Dual Inbuilt Scrubber Tank
• Dabble Drum Magnate Separator
• Etp-20000 Effluent Treatment Plant-5000 Per Day-I
• Feeding Elevator
• Feeding Hopper
• Filler Elevator
• Heavy Chimney 15 X 05-100 Ft-Auto Ignition
• Nitrogen Plant 20 Nm3/Hr Plant-I
• Oil Tank 3.7 Kl
• Oil Tank 37 Kl
• Oil Tank 6 Kl
• Oil Water Separator Tank 16 Kl
• Pipe Condenser-10-8-6 Pipe -With Water Tank
• Pipe Screw 12 Inch
• Presser Blower  3 Hp
• Presser Blower  5 Hp
• Pyro Gas Balloon  Systems-600 Nm/3
• Rc-12-Inbuilt Fire Unit 28 X 865 X 750 Mm
• Reactor Our Put Screw
• Rfc-15 - Reactor With Cover
• Screw 15 Feet 12 Inch Pipe
• Tp Chimney Blower 75 Hp-New
• Tp Gas Tank
• Tp Heavy Oil Tank 03 Kl
• Tp Insulation Tank-450
• Tp Water Seal Tank-1200
• Tyre Plant Control Panel For 15 Ton
• Vt Pipe Condenser 16 X 3"-6 Nos Pipe Systems
• Water Jacketed Pipe

 

• MAIN REACTOR 

 Made with  BQ Plate 516-70 GR  Capsule Type (with two site dish end)--2.6 Miter x 6.6  Miter 16 MM Plate Door Size 1500 MM

   FRONT DOOR FRONT SIDE CARBON REMOVAL SYSTEM ATTECHMEN extra Price

• REACTOR COVER 

    Cover 3 MM MS Sheet With insulated cera wool 1260 Temp 25 MM Two layer

• REACTOR ELECTRIC MOTOR 

    Motor -1 Nos 7.5 HP 960 RPM Motor for Process and 2 nd  7.5 HP 1440 RPM Motor ( Standard make )

• REACTOR GEAR BOX

    Heavy Helical Gear Box

•   CONDENSER PIPE UNIT

     MS Pipe 6 Inch -16 Nos For condenser with  2 nos carbon holding Tank 5 MM Thickness.

•  INSULATION TANK

     MS Plate 800 MM x 1550 MM x 5 MM With cerawool insulation and  aluminum sheet

• WATER SEAL TANK

      MS Plate 1000 X 1800 MM X 5 MM with 4" Jacketed For coolant.

• GAS TANK

     MS Plate  800 MM x 1550 MM X 5 MM

• OIL TANK

     MS Plate  2800 X 1350 MM X 5 MM 7.4 KL (3.7 KL -02 Nos )

• WATER COOLANT PIPE

      Water Coolant pipe with Jacketed 5 mm pipe 15 feet ( 8' pipe X 15 feet  & 16" X 10 feet )

• SCRUBBER COOLANT PIPE

     Scrubber Coolant Pipe 10 Inch 5 MM with 1' pipe 10" X 15 Feet

• WET SCRUBBER ROUND TANK FOR DRAFT CONTROL

      Scrubber  Tank(Dust Tank)5 MM MS Plate with coolant pipe 800X2800 mm

• DRAFT- CHIMNEY BLOWER

      Dust Blower with 5 HP 1440 RPM Motor  For chimney                

• STEEL PULING WIRE-ROPE HOIST

      Wire Rope Hoist  with  4" Gear box with 3 HP  Motor and 60 Feet 10 MM  wire rope

• FIRE BRICK & CASTABLE CEMENT 

        Fire Brick & Castable cement  550 Nos Fire Brick and castable cement - 5+5 bags For fire chamber

• CONTROL PENAL BOARD       

       Reactor Control Penal board with digital temp indicator & Presser  penal board With solenoid valve

• SUBMERSIBLE PUMP

     Submersible pump 5 HP "Atlas"  Brand  for water Circulation

• OIL GEAR PUMP

    Oil Gear Pump "Atlas"  Brand 3 HP Gear Pump for Oil transfer

• MUD PUMP 

    Mud Pump "Atlas" Brand 3 HP for water scrubber systems

• DRAFT CHIMNEY 

     Draft Chimney 

• FIRE GAS FIRE BLOWER 

      Fire Gas blower for Reactor Gas burner 

• GAS BURNER 

    Extra Gas burner -2 Nos for Excess Gas Burning

• COOLING TOWER  

      Cooling Tower -Capacity 70 TR -3 HP Motor

• HARDWARE AND FITTING 

According to the semi Continuous pyrolysis technology, the equipment we recommend in this proposal is the FAB Semi Continuous Plant updated equipment of our company. It’s the new developed process, including Semi Continuous feeding system, Semi Continuous rotating pyrolysis system, Semi Continuous slagging system, Semi Continuous cooling system, smell removal system, Semi Continuous tail gas recycling system, Semi Continuous smoke cleaning system as well as PLC automatic control system, etc. The whole pyrolysis process is running under a completely sealed environment and on very high automatic control level, no need manual operation for feeding & slagging. The fully automatic and mechanical process makes sure the working environment is totally safe and clean.

The Advantages of the FAB Semi Continuous pyrolysis machine

·         Our Reactor has 360 Degree outside rotating system which allows it to heat proper way so it has long life,

·         Spiral Flats are designed in to the reactor which helps running the material by its inner wall. The raw material direct contacted with the heat transfer surface and received immediate heat and evenly distributed.

·         Reactor can be loaded by steel wire free tyre chips and It can also separate the carbon black from hair steel wires at the time of carbon discharge. It has hair steel in wires it can be collected by hair steel magnet separator machine. Hence it will be collected directly to the carbon bags if it doesn’t have hair steel in it.

 

·         Gas & oil burner can be used for extra flue uncondensed gas for secondary heating process of the pyrolysis reactor, which will reduce production cost and customer revenue. The flue gas after combustion is treated by dual wash scrubber system as per environment standards. Ii is using evaporated flue gas for heating process of reactor, where we recycle extra heat for the proce

Pyrolysis Technology Safety Evaluation

FAB Semi Continuous Tyre Pyrolysis Plant Item Parameters

Material Feeding Conveyor

Material Loading Dual Airlock System

Material Feeding & Carbon Output Screw

Reactor Gland Pusher

Carbon Unloading System

Carbon Unloading Dual Airlock System

Carbon Removal Jacket Screw

Carbon Cooling System

Carbon Steel Removal System

Gas Controlling System