Fabhind Private Limited

ASPHALT HOT MIX BATCH TYPE PLANT capacity 120 TPH is ideally operating with 3 % moisture content. The plant is fully automatic electro-pneumatic computerized controlled panel and also manual override control.

The plant Model FAB 1500 performed 120 ton per hour, a single batch of 1500 Kg with 80 cycles per hour. The capacity is based on mean density of 1.6 ton/m3 and hot mix temperature 150° C at mixer outlet. The rated production capacity is depend upon mix temperature, moisture percentage, aggregate density, filler moisture and controlled dust.

When density or mix temperature is not as per the stated requirement, the production capacity may drop as a result.

The plant is equipped with multiple assemblies which consist

o   Four Bin Feeder

o   Primary Vibrating Screen

o   Slinger Conveyor

o   Dryer Drum-8000 MM

o   Hot Elevator Unit

o   Vibrator Unit

o   Pug Mill Unit

o   Hotbin Unit

o   Bag House

o   Duct Line

o   Dust Cyclone

o   Exhauster - Batch Mix Plant

o   Chimney For Exhauster-6 Mtr.

o   Bitumen Tank - IDH 30 Kl

o   Bitumen Tank - DH 30 Kl

o   Ldo Tank 18 KL

o   Diesel Tank

o   Filler Feeding Unit

o   Bitumen Filter Assembly

o   Bitumen Transfer Pump 3 Inch Assly.

o   Rap Single Bin Feeder

o   Rap-elevator

o   Rap Slinger Conveyor

o   Batch Mix Burner 25 HP With Pump-ing 7.5 HP

o   Batch Mix Control Panel-FAB-1500 -RAP

o   Thermic Oil Heater  Unit

o   Bitumen Transfer Pump 2’’(optional)

o   Ldo/fo Transfer Pump (optional)

Key Features Of FABHIND Asphalt Batch Mix Plant

o   Rap Recycle Asphalt Adding Provision. (optional)

o   Duel Fuel Burner

o   Pug Mill Mixture

o   Skid Mounted Mixing Tower

o   Bigger Hot Bin

o   Hot Bin Cylinder

Asphalt Batch Mix Plant Process

The Asphalt Batch Mix Plant Process Involves 

Drying And Heating Aggregates, Precisely Weighing The Components, And Mixing Them In Distinct Batches With Heated Bitumen And Mineral Filler. This Cyclical Approach Allows For High-Quality, Customized Asphalt Mixes That Can Be Adjusted For Specific Project Requirements. 

The Batch Mix Process

1.     Feeding Cold Aggregates

·        Different Sizes Of Unheated, Or "Cold," Aggregates (Crushed Stone, Gravel, Sand) Are Loaded Into Separate Storage Bins.

·        Adjustable Gates And Variable Speed Motors Regulate The Flow Of Aggregates From Each Bin Onto A Conveyor Belt, Ensuring They Are Proportioned Correctly For The Mix.

2.     Drying And Heating The Aggregates

·        The Raw Aggregates Are Transported By A Charging Conveyor To A Large, Rotating Drying Drum.

·        A Powerful Burner At The End Of The Drum Heats The Aggregates To A Specified Temperature (Around 150–180°C) And Removes All Moisture.

·        A Dust Collection System, Including A Primary Collector And A Bag Filter, Traps Heavy Dust And Finer Particles To Control Emissions.

3.     Screening And Storing Hot Aggregates

·        A Bucket Elevator Lifts The Heated Aggregates To The Top Of A Tower Unit.

·        The Aggregates Pass Through A Multi-Layered Vibrating Screen That Separates Them By Size And Removes Oversized Material.

·        The Sorted Aggregates Are Stored Temporarily In Separate, Insulated "Hot Bins" Located Directly Beneath The Screen.

4.     Weighing And Batching

·        The Precise Amount Of Each Sized Aggregate Is Weighed In Separate Weighing Hoppers, Ensuring The Mix Meets The Specified Design.

·        Simultaneously, Hot Bitumen (Asphalt Cement) Is Pumped From Insulated Storage Tanks Into Its Own Weigh Hopper.

·        Mineral Filler, A Fine Powder That Improves Mix Properties, Is Also Weighed In A Separate Hopper.

5.     Mixing The Batch

·        Once All Components Are Weighed, They Are Discharged Into The Mixing Unit, Often A Twin-Shaft Pugmill.

·        The Mixer Thoroughly Blends The Heated Aggregates, Hot Bitumen, And Mineral Filler For A Fixed Period To Create A Homogeneous Asphalt Mix.

·       

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

ASPHALT HOT MIX BATCH TYPE PLANT capacity 120 TPH is ideally operating with 3 % moisture content. The plant is fully automatic electro-pneumatic computerized controlled panel and also manual override control.

The plant Model FAB 1500 performed 120 ton per hour, a single batch of 1500 Kg with 80 cycles per hour. The capacity is based on mean density of 1.6 ton/m3 and hot mix temperature 150° C at mixer outlet. The rated production capacity is depend upon mix temperature, moisture percentage, aggregate density, filler moisture and controlled dust.

When density or mix temperature is not as per the stated requirement, the production capacity may drop as a result.

The plant is equipped with multiple assemblies which consist

o   Four Bin Feeder

o   Primary Vibrating Screen

o   Slinger Conveyor

o   Dryer Drum-8000 MM

o   Hot Elevator Unit

o   Vibrator Unit

o   Pug Mill Unit

o   Hotbin Unit

o   Bag House

o   Duct Line

o   Dust Cyclone

o   Exhauster - Batch Mix Plant

o   Chimney For Exhauster-6 Mtr.

o   Bitumen Tank - IDH 30 Kl

o   Bitumen Tank - DH 30 Kl

o   Ldo Tank 18 KL

o   Diesel Tank

o   Filler Feeding Unit

o   Bitumen Filter Assembly

o   Bitumen Transfer Pump 3 Inch Assly.

o   Rap Single Bin Feeder

o   Rap-elevator

o   Rap Slinger Conveyor

o   Batch Mix Burner 25 HP With Pump-ing 7.5 HP

o   Batch Mix Control Panel-FAB-1500 -RAP

o   Thermic Oil Heater  Unit

o   Bitumen Transfer Pump 2’’(optional)

o   Ldo/fo Transfer Pump (optional)

Key Features Of FABHIND Asphalt Batch Mix Plant

o   Rap Recycle Asphalt Adding Provision. (optional)

o   Duel Fuel Burner

o   Pug Mill Mixture

o   Skid Mounted Mixing Tower

o   Bigger Hot Bin

o   Hot Bin Cylinder

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

TECHNICAL SPECIFICATION

ASPHALT BATCH MIX PLANT MODEL FAB-1500 RAP

ASPHALT HOT MIX BATCH TYPE PLANT capacity 120 TPH is ideally operating with 3 % moisture content. The plant is fully automatic electro-pneumatic computerized controlled panel and also manual override control.

The plant Model FAB 1500 performed 120 ton per hour, a single batch of 1500 Kg with 80 cycles per hour. The capacity is based on mean density of 1.6 ton/m3 and hot mix temperature 150° C at mixer outlet. The rated production capacity is depend upon mix temperature, moisture percentage, aggregate density, filler moisture and controlled dust.

When density or mix temperature is not as per the stated requirement, the production capacity may drop as a result.

The plant is equipped with multiple assemblies which consist

o   Four Bin Feeder

o   Primary Vibrating Screen

o   Slinger Conveyor

o   Dryer Drum-8000 MM

o   Hot Elevator Unit

o   Vibrator Unit

o   Pug Mill Unit

o   Hotbin Unit

o   Bag House

o   Duct Line

o   Dust Cyclone

o   Exhauster - Batch Mix Plant

o   Chimney For Exhauster-6 Mtr.

o   Bitumen Tank - IDH 30 Kl

o   Bitumen Tank - DH 30 Kl

o   Ldo Tank 18 KL

o   Diesel Tank

o   Filler Feeding Unit

o   Bitumen Filter Assembly

o   Bitumen Transfer Pump 3 Inch Assly.

o   Rap Single Bin Feeder

o   Rap-elevator

o   Rap Slinger Conveyor

o   Batch Mix Burner 25 HP With Pump-ing 7.5 HP

o   Batch Mix Control Panel-FAB-1500 -RAP

o   Thermic Oil Heater  Unit

o   Bitumen Transfer Pump 2’’(optional)

o   Ldo/fo Transfer Pump (optional)

Key Features Of FABHIND Asphalt Batch Mix Plant

o   Rap Recycle Asphalt Adding Provision. (optional)

o   Duel Fuel Burner

o   Pug Mill Mixture

o   Skid Mounted Mixing Tower

o   Bigger Hot Bin

o   Hot Bin Cylinder

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·        

A Drum Mix Plant Is A Type Of Asphalt Mixing Plant Used In Road Construction To Produce Hot Mix Asphalt (Hma) In A Single, Continuous Process. Unlike A Batch Mix Plant, Which Prepares Asphalt In Discrete Batches, A Drum Mix Plant Performs The Heating, Drying, And Mixing Of Materials Within One Continuously Rotating Drum. 

How A Drum Mix Plant Works

The Process Is Streamlined To Produce A Steady, High-Volume Flow Of Asphalt. 

1.     Feeding Aggregates: Different Sizes Of Cold Aggregates (Like Gravel, Sand, And Stone) Are Stored In Separate Bins.

2.     Screening And Conveying: The Aggregates Are Released From The Bins At Controlled Rates And Pass Over A Vibrating Screen To Filter Out Oversized Materials. A Charging Or Slinger Conveyor Then Transports The Weighed Aggregates To The Drying And Mixing Drum.

3.     Drying And Mixing: The Aggregates Enter The Rotating Drum, Where They Are First Dried And Heated By A Powerful Burner. Specially Designed Flights Inside The Drum Lift And Tumble The Material To Ensure Uniform Heating. In The Second Half Of The Drum, Heated Bitumen (Asphalt Cement) And Any Filler Material Are Added And Mixed With The Hot Aggregates.

4.     Pollution Control: Dust And Other Particulates Are Removed By A System Of Collectors, Which Typically Includes A Dry Dust Collector And A Wet Dust Scrubber. The Collected Dust Is Often Recycled Back Into The Mix.

5.     Discharge: The Finished Hot Mix Asphalt Is Transferred Via A Load-Out Conveyor To A Storage Silo Or Directly Into Waiting Trucks For Transport To The Construction Site. 

Key Components

A Typical Asphalt Drum Mix Plant Consists Of Several Integrated Units: 

·        Cold Feed Bins: Multiple Bins For Storing And Proportioning Different-Sized Aggregates.

·        Conveyor System: Moves Aggregates From The Feeder Bins To The Drying And Mixing Drum.

·        Drying And Mixing Drum: The Core Component Where Aggregates Are Dried And Then Mixed With Bitumen.

·        Burner: Provides The Intense Heat Needed To Dry The Aggregates.

·        Bitumen Storage Tanks: Insulated Tanks With Heating Systems That Keep The Bitumen At The Required Temperature.

·        Mineral Filler Unit: Adds Fine Mineral Additives To The Mix.

·        Pollution Control Device: Traps Dust And Other Particulates To Meet Environmental Standards.

·        Control Panel: The Central Hub For Monitoring And Controlling All Plant Operations, Including Feed Rates, Temperatures, And Mix Proportions. 

Types Of Drum Mix Plants

There Are Two Main Variations Of Drum Mix Plants: 

·